• 24V Motor Drive Roller (MDR) Control System
  • 2- Zone Per Module Reduces Cost and Saves Time
  • ZPA Logic Built In for Quick Installation
  • Seamless Integration with ConveyLinx and ConveyNet-IP
  • Capable of PLC Logic for Special Conveyor Applications
  • Ethernet Networked for All Major PLC Suppliers
  • CE and ETL Certified to UL Standards
  • ODVA Ethernet I/P conformance tested
  • Profinet conformance tested
  • IP54 protection rating
  • M8 4 pin connectors for MDRs and Sensors
ConveyLinx-Ai, The most powerful Controller within the PulseRoller family. ConveyLinx-Ai can give you in-depth control of every possible Motor Driven Roller application available.

Out of the box ConveyLinx-Ai is a zero pressure accumulation controller for either two Senergy Motors or Pulse Gear Drives. This is accomplished by connecting two drive motors, two sensors, supplementary I/O, and an Standard Cat5 Shielded ethernet cable to the next downstream card.

After wiring is completed, you must install the free downloadable software package EasyRoll. After installation, a PC is connected to the first or last ConveyLinx-Ai card by using a standard Ethernet cable. EasyRoll then initiates automatic addressing and configuration for Zero Pressure Accumulation operations of each card connected. Further changes to the configuration can also be accomplished by using EasyRoll. There is a wide range of parameters that can be adjusted, for example all timers, roller speed, acceleration and deceleration, direction of transportation and many more features only found in ConveyLinx-Ai.

When it comes to more complex conveyors, ConveyLinx-Ai can be directly connected to a Siemens PLC by using ProfiNet standard bus. All required GSD files are available. Once a PLC is connected it may take control over any and every zone in the conveyor system if required. There are certain levels of “Control” a PLC can use such as “ZPA Mode” which allow you basic control over the system such as motor speed, accumulation points, and tracking. There is also a PLC mode which gives you access of every single I/O and register available on the card which effectively turns the card into a motor starter and I/O block. ConveyLinx-Ai Ethernet capabilities also allow for EthernetIP and ModbusTCP as well giving you many more options for PLC connectivity.

ConveyLinx-Ai also supports internal Tracking for you ZPA system. Tracking Data can be passed from Zone to Zone automatically as product travel down the conveyor system. If there are complex mechanical control on the Conveyor such as Pushers, transfers, mergers, or diverters, then you can used the internal tracking to make the appropriate decision.

Our software tool, ConveyLogix, allows you to create your own customized programs and download directly into ConveyLinx-Ai for control of all motors and I/O, effectively transforming the module into a fully functional PLC. This type of control makes it perfect for controlling the more complex mechanical devices on a system without the use of another PLC.

When the conveyor is fully configured and ready for operation, a backup of all parameters and settings can be made to save them for further use. However this backup file is not required for later adjustments or changes to the conveyor. All further changes and adjustments only need an installed version of EasyRoll on the laptop.

  • 2 sensor inputs, PNP/NPN autoconfigured, Light/Dark operated autoconfigured
  • 2 MDR outputs that can control Senergy MDR
  • M8 standard connector for both MDRs and Photo-Eyes
  • Build in Ethernet switch to connect to upstream/dounstream modules
  • 21V to 29VDC operation
  • -40°C to +50°C operation, suitable for freezer operation
  • Dimension: 169mm x 82,5mm x 28mm
  • Electromagnetic capability: IEC 801
  • IP54 protection rating

ConveyLinx-Ai Firmware
Version: 6.6.0
Size: 1.06 MB
Additional Files

ConveyLinx-Ai / Ai2 GSDML
Size: 16.2 KB

ConveyLinx-Ai / Ai2 All UDTs
Size: 5.38 KB

ConveyLinx-Ai / Ai2 UDTs For Step 7
Size: 4.13 KB

ConveyLinx-Ai / Ai2 UDTs for MDR Data
Size: 2.4 KB

ConveyLinx-Ai User's Guide
(complete documentation in PDF format )
Size: 4.92 MB

ConveyLinx-Ai Developers Guide
(complete documentation in PDF format )
Size: 1.86 MB

ConveyLinx-Ai Specification
(complete documentation in PDF format )
Size: 333 KB

Connecting ConveyLinx-Ai modules to Siemens PLCs
(complete documentation in PDF format )
Size: 4.93 MB

ODVA - Declaration of Conformity
(complete documentation in PDF format )
Size: 96 KB

ProfiNET - Declaration of Conformity
(complete documentation in PDF format )
Size: 281 KB
Animated Examples